Link-systems 5100-8 Tonnage & Analog Signal Monitor Manual de usuario

5100-8 Tonnage and Analog Signal Monitor Installation and Operating Manual Doc # L-802-1110 Rev. 02 Link Electric & Safety Control Co. 444 Mc

Doc #: L-802-1110 Page 8 Rev. 02 SLIDEBOLSTERUPPER DIEPuncheshit at thesame timeSLIDEBOLSTERUPPER DIEPuncheshit at thesame timeTOT

Doc #: L-802-1110 Page 9 Rev. 02 machine frame was 60 tons, that the maximum tonnage measured on the right side of the machine fra

Doc #: L-802-1110 Page 10 Rev. 02 2.2.1 Data Window Start Angle The Start Angle for a data window is the angle at which the setpo

Doc #: L-802-1110 Page 11 Rev. 02 2.3.4 Reverse Limits A Reverse Limit should be set more negative than the maximum reverse tonna

Doc #: L-802-1110 Page 12 Rev. 02 that the press will not be able to stop before 170 degrees, it will issue a “Top Stop” to minimi

Doc #: L-802-1110 Page 13 Rev. 02 3 OPERATION 3.1 Main Operator Terminal Screen The operator terminal main screen shown in Figur

Doc #: L-802-1110 Page 14 Rev. 02 3.2 The Tonnage Monitor Main Screen The TONNAGE MONITOR softkey in the Main Menu provides acces

Doc #: L-802-1110 Page 15 Rev. 02 In Figure 5, the various parts of the screen are: a) Module Status The overall status of the t

Doc #: L-802-1110 Page 16 Rev. 02 CHANGE VIEW Softkey This softkey is used to change the tonnage view between peak, data window 1,

Doc #: L-802-1110 Page 17 Rev. 02 Figure 6 shows a four channel screen when viewing data window 1 tonnages. Notice that the major

Doc #: L-802-1110 Page 18 Rev. 02 Figure 7 shows a four channel screen when viewing reverse tonnages. Notice that there are no li

Doc #: L-802-1110 Page 19 Rev. 02 window 3 forward, and data window 4 forward. The default view on entering the screen is peak fo

Doc #: L-802-1110 Page 20 Rev. 02 3.2.2.2 Setting Low Limits To set a low limit, first choose the view and channel to change. Pl

Doc #: L-802-1110 Page 21 Rev. 02 procedure can be aborted at any time before the sixteenth stroke by pressing this softkey. The

Doc #: L-802-1110 Page 22 Rev. 02 3.2.3.3 Setting the Data Window “End Angle” The “End Angle” for the data window is the cranksha

Doc #: L-802-1110 Page 23 Rev. 02 3.2.5.1 Low Alarm One of the messages listed below in the Channel Status indicates that the max

Doc #: L-802-1110 Page 24 Rev. 02 3.2.5.5 Reverse Rating Alarm A Channel Status message "Reverse Rating" indicates that

Doc #: L-802-1110 Page 25 Rev. 02 “Boot Program Corrupt” The boot program failed its’ validity check. If this is not cleared by t

Doc #: L-802-1110 Page 26 Rev. 02 “Setpoint Error” The module has detected one or more invalid setpoints (high limit less than low

Doc #: L-802-1110 Page 27 Rev. 02 3.3 The Tonnage Monitor Diagnostic Screen Pressing the DIAGNOS softkey in the main tonnage moni

Doc #: L-802-1110 Page 1 Rev. 02 Table of Contents 1 INTRODUCTION ...

Doc #: L-802-1110 Page 28 Rev. 02 Reverse Machine Rating Alarms The number of reverse machine rating alarms that have occurred sin

Doc #: L-802-1110 Page 29 Rev. 02 3.4 The Tonnage Monitor Bypass Setup Screen Pressing the BYPASS SETUP softkey in the main tonna

Doc #: L-802-1110 Page 30 Rev. 02 3.5 The Tonnage Monitor Graph Screen The GRAPH softkey in the main tonnage monitor screen provi

Doc #: L-802-1110 Page 31 Rev. 02 c) Reverse Limit Bar This line (in red) graphically shows where the reverse limit is set with r

Doc #: L-802-1110 Page 32 Rev. 02 k) Number of Points The tonnage monitor module indicates the number of sample points taken durin

Doc #: L-802-1110 Page 33 Rev. 02 SEND GRAPH Softkey This softkey allows the user to send the tonnage graph to a laptop, the LinkN

Doc #: L-802-1110 Page 34 Rev. 02 In Figure 11, some additional or different items on data window views are: n) Data Window Bars

Doc #: L-802-1110 Page 35 Rev. 02 Figure 12 shows an example of a graph screen in Pan/Zoom Mode. This mode allows easy zooming an

Doc #: L-802-1110 Page 36 Rev. 02 ZOOM IN HORIZONTAL Softkey This softkey zooms in on the angle or time axis, depending on the x-a

Doc #: L-802-1110 Page 37 Rev. 02 tonnage on the graph is set just above the highest tonnage of the signature. This should work t

Doc #: L-802-1110 Page 2 Rev. 02 3.2.5.6 Total Alarm/Stop Condition ...

Doc #: L-802-1110 Page 38 Rev. 02 Store As Reference The OmniLink II OIT can store one “reference” tonnage waveform per job. This

Doc #: L-802-1110 Page 39 Rev. 02 Print To Network This option is only available if the LinkNet interface has been set up in auxil

Doc #: L-802-1110 Page 40 Rev. 02 3.6 The Tonnage Monitor Graph Settings Screen The screen of Figure 13 comes up when the GRAPH S

Doc #: L-802-1110 Page 41 Rev. 02 Graph Acquisition Press Speed For normal operation, set this value to 0. For presses that slow

Doc #: L-802-1110 Page 42 Rev. 02 4 CONFIGURATION 4.1 Turning the Tonnage Monitor ON in Device Config Before anything can be con

Doc #: L-802-1110 Page 43 Rev. 02 StrokeModeSingle StrokeDriveSpeedStrokeSpeedSPMSPM00OrderCounterCurrent StatusCounter OFFEXIT00P

Doc #: L-802-1110 Page 44 Rev. 02 4.4 The Tonnage Monitor Machine Settings Screen Press the SELECT key to the right of the “Tonna

Doc #: L-802-1110 Page 45 Rev. 02 4.4.2 Machine Rating The Machine Rating is the total capacity of the machine frame as defined b

Doc #: L-802-1110 Page 46 Rev. 02 of the working portion of the stroke, it should be set prior to the angle that tooling forces be

Doc #: L-802-1110 Page 47 Rev. 02 violates the low limits. When this setting is “Yes”, the tonnage monitor will automatically byp

Doc #: L-802-1110 Page 3 Rev. 02 6.5 Setting the High Speed Serial Bus Termination Switch...

Doc #: L-802-1110 Page 48 Rev. 02 4.6 The Machine Rating De-rate Table Screen Press the SELECT key to the right of the “Tonnage M

Doc #: L-802-1110 Page 49 Rev. 02 Figure 20 shows the table of 16 angle regions and % of machine rating for that angle region app

Doc #: L-802-1110 Page 50 Rev. 02 5 JOB SETUPS In the Link operator terminal, all pertinent information for the current job such

Doc #: L-802-1110 Page 51 Rev. 02 6 INSTALLATION The Tonnage and Analog Signal Monitor module can be used with the OmniLink II Pr

Doc #: L-802-1110 Page 52 Rev. 02 6.2 Faceplate Connections and Indicators The faceplate of the Tonnage and Analog Signal module

Doc #: L-802-1110 Page 53 Rev. 02 speed serial cable, the power cable does not have to be “daisy-chained”. Power can be taken fro

Doc #: L-802-1110 Page 54 Rev. 02 NOTE: Always use the cable specified by Link Systems for the high speed serial bus! This cable

Doc #: L-802-1110 Page 55 Rev. 02 A simple method of determining if the Tonnage Monitor is at the end of the bus is to check the h

Doc #: L-802-1110 Page 56 Rev. 02 The best strain gage locations are below gibs and at least 12 inches above where the upright joi

Doc #: L-802-1110 Page 57 Rev. 02 CrankshaftEndStrain LinksCrankshaftEndStrain Links On solid frame straight side machines, the pr

Doc #: L-802-1110 Page 4 Rev. 02 Table of Figures Figure 1: Example Die 1 with Signature...

Doc #: L-802-1110 Page 58 Rev. 02 4) Place the hardened drill fixture provided with the direct mounting strain gage kit in positi

Doc #: L-802-1110 Page 59 Rev. 02 4) Assemble the intermediate pads to the alignment/clamping fixture using the 1/4 x 28 bolts pr

Doc #: L-802-1110 Page 60 Rev. 02 much as possible. Run cables to the channel connectors on the front of the tonnage monitor modu

Doc #: L-802-1110 Page 61 Rev. 02 6.9 Installation Procedure 1) Position the press at the top of the stroke, turn power to the m

Doc #: L-802-1110 Page 62 Rev. 02 10) Exit back to the Tonnage Monitor Screen and enter high limits and low limits (for Peak Tonn

Doc #: L-802-1110 Page 63 Rev. 02 7 CALIBRATION Calibration of the tonnage monitor consists of achieving a known load on the mach

Doc #: L-802-1110 Page 64 Rev. 02 WARNING: Extreme care should be used in calibration procedures for tonnage monitors. Severe da

Doc #: L-802-1110 Page 65 Rev. 02 cells as necessary to reduce the gap between slide and bolster so that the "stack" of

Doc #: L-802-1110 Page 66 Rev. 02 When load cell tonnages are equalized, again repeat the cycle of single stroking the machine wit

Doc #: L-802-1110 Page 67 Rev. 02 16) Reduce the load gradually, and verify that the tonnages displayed by the tonnage monitor &q

Doc #: L-802-1110 Page 5 Rev. 02 1 INTRODUCTION The Tonnage and Analog Signal Monitor module is available as optional module with

Doc #: L-802-1110 Page 68 Rev. 02 equal loads are on the load cells. If the channels with much higher calibration numbers now giv

Doc #: L-802-1110 Page 69 Rev. 02 8 OPTIONAL COMPONENTS The 5100-8 Tonnage & Analog Signal Monitor has some optional componen

Doc #: L-802-1110 Page 70 Rev. 02 One opto-isolated input is also provided to allow triggering measurements not associated with th

Doc #: L-802-1110 Page 71 Rev. 02 8.2 The 5100-8C Die Protection and Programmable Limit Switch Option The 5100-8C option add four

Doc #: L-802-1110 Page 72 Rev. 02 or PNP on a channel by channel basis and provide powerful die protection functions. Refer to th

Doc #: L-802-1110 Page 73 Rev. 02 Figure 43 shows the necessary connections between the tonnage monitor and the relay board. CH4C

Doc #: L-802-1110 Page 74 Rev. 02 9 TROUBLESHOOTING Most of the errors generated by the tonnage monitor are straightforward and a

Doc #: L-802-1110 Page 75 Rev. 02 9.1.1 “Communication Failure” If the tonnage monitor is reporting “Communication Failure” in

Doc #: L-802-1110 Page 76 Rev. 02 4) If no wires are loose, check the high speed bus cable for damage to the outer jacket. If no

Doc #: L-802-1110 Page 77 Rev. 02 10 PART TRACKING The System 5000 Press Control and the OmniLink II Automation Control have the

Doc #: L-802-1110 Page 6 Rev. 02 • Inside the monitoring region additional sets of high and low Limits (data windows) can be set

Doc #: L-802-1110 Page 78 Rev. 02 11 PARAMETER ENTRY AND ACCESS CONTROL 11.1 Parameter Entry Throughout the OmniLink control, a f

Doc #: L-802-1110 Page 79 Rev. 02 4) Use the left and right arrow keys to point to the letter desired in the letter box next to

Doc #: L-802-1110 Page 80 Rev. 02 11.3 Access Control Modes The OmniLink control has many parameters or operations where access ma

Doc #: L-802-1110 Page 81 Rev. 02 The example above can be taken one additional step if two press operators are given different us

Doc #: L-802-1110 Page 82 Rev. 02 11.4.2 Password System Operation Figure 45 displays an example password entry sequence. This e

Doc #: L-802-1110 Page 83 Rev. 02 In addition to the manual log out, the system contains an automatic logout function. The intent

Doc #: L-802-1110 Page 84 Rev. 02 The following table lists the different items and functions in the tonnage monitor that can be c

Doc #: L-802-1110 Page 7 Rev. 02 2 DEFINITIONS AND TERMINOLOGY This section will give some background and explain the meaning of