Link-systems OmniLink 5000 Manual de usuario

OmniLink 5000System 5000Press ControlTONNAGE MONITORMODULECOLOR DISPLAYOPERATING MANUALLINK ELECTRIC & SAFETY CONTROL COMPANY444 McNALLY DRIVE,

April 17, 2000 Man ual Revisio n 1.02.2Figure 2.1: Example Text Entryc) The fist character of the text is highlighted with the text cursor. The CURSOR

April 17, 2000 Man ual Revisio n 1.02.3Section 2.2 Access ControlThe OmniLink control has several parameters or operations that have limited access.

April 17, 2000 Man ual Revisio n 1.02.4tonnage monitor limit.The example above can be taken one additional step, if two press operators are given diff

April 17, 2000 Man ual Revisio n 1.02.5To gain access control the user must use one of two means or a combination of these two means. Thesemeans are

April 17, 2000 Man ual Revisio n 1.02.6Figure 2.2: Password Entry SequenceStep A: Select the restricted item. In the example shown in Figure 2.2 th

April 17, 2000 Man ual Revisio n 1.02.7have access to all restricted items that have been designated for his access. This access will remain untilthe

April 17, 2000 Man ual Revisio n 1.03.1Figure 3.1: Example Die 1Section 3 Definitions and TerminologyThis section will give some background and explai

April 17, 2000 Man ual Revisio n 1.03.2Figure 3.2: Tonnages From Example Die 1Figure 3.3: Example Die 2tons and both punches impact the material at th

April 17, 2000 Man ual Revisio n 1.03.3Figure 3.4: Tonnages from Example Die 2stroke, the punch on the right contacts the material and exerts a total

April 17, 2000 Man ual Revisio n 1.03.4Figure 3.5: Example Data Window.Section 3.2 Data WindowsPeak tonnage monitors capture the maximum tonnage seen

April 17, 2000 Man ual Revisio n 1.03.5Section 3.2.2 Data Window Off AngleThe Off Angle for a data window is the angle at which the setpoints for that

April 17, 2000 Man ual Revisio n 1.03.6Section 3.3.4 Reverse LimitsA Reverse Limit should be set more negative than the maximum reverse tonnage develo

April 17, 2000 Man ual Revisio n 1.04.1Figure 4.1: OmniLink Main ScreenSection 4 OperationSection 4.1 Main Operator Terminal ScreenThe Operator Termin

April 17, 2000 Man ual Revisio n 1.04.2Figure 4.2: Example Peak Forward Tonnage ViewSection 4.2 Main Tonnage Monitor ScreenThe TONNAGE MONITOR softkey

April 17, 2000 Man ual Revisio n 1.04.3or other problems related to just that channel.c) Low Limit Value - The low tonnage limit setting for this chan

April 17, 2000 Man ual Revisio n 1.04.4Figure 4.3: Example Data Window Tonnage ViewFigure 4.3 shows a four channel screen when viewing data window ton

April 17, 2000 Man ual Revisio n 1.04.5Figure 4.4: Example Peak Reverse Tonnage ViewFigure 4.4 shows a four channel screen when viewing reverse tonnag

April 17, 2000 Man ual Revisio n 1.04.6NOTE: These limits are restricted items and access to them is controlled by the RUN/PROGkey, access code, or bo

April 17, 2000 Man ual Revisio n 1.04.7Warning! While in AUTO SETUP mode, the tonnage monitor module will ignore anyhigh, low, or reverse alarm. Only

April 17, 2000 Man ual Revisio n 1.04.8Section 4.2.2.5 Turning Low Limits ON or OFFPressing the LOW LIMITS ON/OFF softkey will toggle all low limits (

April 17, 2000 Man ual Revisio n 1.0iTable of ContentsSection 1 Introduction ... 1.1Section 1.1

April 17, 2000 Man ual Revisio n 1.04.9window start to be enforced. To change the end angle, change the view to the data window desired. Thescreen s

April 17, 2000 Man ual Revisio n 1.04.10Section 4.3 Tonnage Alarms/Stop ConditionsThe Main Tonnage Monitor screen provides a status indication for eac

April 17, 2000 Man ual Revisio n 1.04.11The Module Status in the bottom of the Main Tonnage Monitor screen will indicate "Tonnage Alarm".The

April 17, 2000 Man ual Revisio n 1.04.12 Section 4.3.5 Machine Rating AlarmA Channel Status message "Machine Rating" indicates that the max

April 17, 2000 Man ual Revisio n 1.04.13Section 4.4 Error ConditionsSection 4.4.1 Setpoint ErrorsWhen power is applied to the OmniLink 5000 or when a

April 17, 2000 Man ual Revisio n 1.04.14monitor and press the RESET ERROR softkey. If the error message does notreturn, connect the strain gauges one

April 17, 2000 Man ual Revisio n 1.04.15Figure 4.5: Example Tonnage Waveform With Peak Settings Selected for ViewSection 4.5 The Tonnage Monitor Graph

April 17, 2000 Man ual Revisio n 1.04.16c) Reverse Limit Bar - This line (in red) graphically shows where the reverse limit is set withrespect to the

April 17, 2000 Man ual Revisio n 1.04.17should not be confused with the start angle of a data window. Likewise, “END” is the graph end angle. This sh

April 17, 2000 Man ual Revisio n 1.04.18Figure 4.6: Example Tonnage Waveform With Data Window 2 Settings Selected for ViewFigure 4.6 shows an example

April 17, 2000 Man ual Revisio n 1.0iiSection 4.2.2.6 Turning Reverse Limits ON or OFF ... 4.8Section 4.2.3 Setting Additional

April 17, 2000 Man ual Revisio n 1.04.19p) Low Limit Bar - This line (in blue) graphically shows where the low limit is setwith respect to the tonnage

April 17, 2000 Man ual Revisio n 1.04.20NOTE: These parameters are restricted items and access to them is controlled by theRUN/PROG key, access code,

April 17, 2000 Man ual Revisio n 1.04.21Assuming the operator has access (via RUN/PROG key or access code), the numeric keypad can be usedto key in a

April 17, 2000 Man ual Revisio n 1.04.22this operation to succeed. When the “Send To Laptop” option of the SEND GRAPH softkey is selected,the OmniLin

April 17, 2000 Man ual Revisio n 1.04.23a restricted operation and may require the RUN/PROG key and/or an access code depending on systemconfiguration

April 17, 2000 Man ual Revisio n 1.04.24

April 17, 2000 Man ual Revisio n 1.05.1Figure 5.1: Tonnage Monitor Main Configuration ScreenFigure 5.2: Machine Settings Configuration ScreenSection 5

April 17, 2000 Man ual Revisio n 1.05.2Section 5.1.1 High Peak Alarm StopThis parameter defines the type of stop signal sent to the press control when

April 17, 2000 Man ual Revisio n 1.05.3Section 5.1.4 Channel ConfigurationThe OmniLink 5000 tonnage monitor module contains strain gauge connections f

April 17, 2000 Man ual Revisio n 1.05.4It has no effect on the determination of peak tonnage (sampled at 200 microseconds). Machines withspeeds great

April 17, 2000 Man ual Revisio n 1.0iiiSection 5.1.8 End Sample Window Angle ... 5.4Section 5.1.9 Erase All Setup

April 17, 2000 Man ual Revisio n 1.05.5Figure 5.3: Machine Rating Configuration ScreenSection 5.2 Machine RatingThis selection displays the screen sho

April 17, 2000 Man ual Revisio n 1.05.6Figure 5.4: Capacity vs. PositionIf torque were the only limiting factor, the press could deliver infinite ton

April 17, 2000 Man ual Revisio n 1.05.7Figure 5.5: Calibration ScreenSection 5.3 Calibration ScreensSection 5.3.1 Dynamic CalibrationThis selection di

April 17, 2000 Man ual Revisio n 1.05.8Figure 5.6: Alarm Counters Screensoftkey and use the alphanumeric selection method described in section 2 to en

April 17, 2000 Man ual Revisio n 1.06.1Note: If the Tonnage Monitor Module is installed in the OmniLink 5000 as an option after thesystem has been in

April 17, 2000 Man ual Revisio n 1.06.2used to prevent tonnage alarms from occurring, it will bypass ALL alarms (except machine ratingalarms). Instea

April 17, 2000 Man ual Revisio n 1.07.1Figure 7.1: Tonnage Monitor Module Installed in Card Rack.Section 7 InstallationSection 7.1 Module LocationFig

April 17, 2000 Man ual Revisio n 1.07.2Section 7.2 Strain Gauge LocationsSection 7.2.1 "C" Frame MachinesMachines with "C" frame c

April 17, 2000 Man ual Revisio n 1.07.3although ease of installation usually dictates mounting the strain gauges on the uprights. On solid framestrai

April 17, 2000 Man ual Revisio n 1.07.4Figure 7.4: Areas to Avoid on Straight Side Machines (Do Not Mount in Cross- HatchedAreas)Figure 7.4 shows are

April 17, 2000 Man ual Revisio n 1.0iv

April 17, 2000 Man ual Revisio n 1.07.5Figure 7.5: Strain Gage Mounting on Solid Frame Straight Side MachinesOn solid frame straight side machines, t

April 17, 2000 Man ual Revisio n 1.07.6

April 17, 2000 Man ual Revisio n 1.07.7Figure 7.6: Drill FixtureFigure 7.7: LST-1000 Strain LinkNote! Do not attempt to locate and drillmounting hol

April 17, 2000 Man ual Revisio n 1.07.8Figure 7.8: Alignment/Fixturemounting holes may slightly change the strain sensed by the strain gauge.Section

April 17, 2000 Man ual Revisio n 1.07.9Section 7.4 Strain Gauge Wiring1) Run flexible or rigid conduit from the strain gauge protective boxes to the c

April 17, 2000 Man ual Revisio n 1.07.10Section 7.5 Installation Procedure1) Position the press at the top of the stroke, turn power to the machine of

April 17, 2000 Man ual Revisio n 1.07.1113) Exit back to the Tonnage Monitor Screen and enter high limits and low limits (for Peak Tonnageand all Data

April 17, 2000 Man ual Revisio n 1.07.12Section 7.6 Configuring ControlThe OmniLink 5000 press control must be configured to allow the tonnage monitor

April 17, 2000 Man ual Revisio n 1.07.13

April 17, 2000 Man ual Revisio n 1.08.1Note! Incorrect gib adjustments, and/or severe bearing wear in the slide drive system can cause theslide to co

April 17, 2000 Man ual Revisio n 1.01.1Section 1 IntroductionThe Tonnage Monitor module is an optional addition to the OmniLink 5000 Press Control int

April 17, 2000 Man ual Revisio n 1.08.2CAUTION! Extreme care should be used in calibration procedures for tonnage monitors. Severedamage to the mac

April 17, 2000 Man ual Revisio n 1.08.3Note that the machine rating must be set correctly before calibration and not changedafterward. Changing the m

April 17, 2000 Man ual Revisio n 1.08.4Caution! If the load cell(s) stack height is greater than the machine shut height, as adjusted,cycling the mac

April 17, 2000 Man ual Revisio n 1.08.5Vibratory motion in the machine often introduces stroke to stroke variations of one or two percent inthe load c

April 17, 2000 Man ual Revisio n 1.08.6Section 8.2 Static Calibration with Hydraulic Jacksa) Check to see that the OmniLink 5000 Tonnage Monitor Modul

April 17, 2000 Man ual Revisio n 1.08.7i) Access the T/M Configuration menu of the OmniLink 5000 Tonnage Monitor Module, selectCalibration and Channel

April 17, 2000 Man ual Revisio n 1.08.8files.o) Press the EXIT softkey and return to the Tonnage Monitor menu.Calibration is complete.

April 17, 2000 Man ual Revisio n 1.08.9Section 8.3 Replacing System 1000/1100If the OmniLink 5000 Tonnage Monitor Module is replacing a System 1000 or

April 17, 2000 Man ual Revisio n 1.08.10

April 17, 2000 Man ual Revisio n 1.09.1Section 9 TroubleshootingSection 9.1 Communication FailureThe message "Communication Failure" in the

April 17, 2000 Man ual Revisio n 1.01.2press. A graph of tonnage versus crankshaft angle can be displayed for each channel or the total. Thisgraph a

April 17, 2000 Man ual Revisio n 1.09.2

April 17, 2000 Man ual Revisio n 1.010.1Section 10Section 10.1 Software VersionThe information in this manual is based on tonnage monitor software ver

April 17, 2000 Man ual Revisio n 1.02.1Section 2 Parameter Entry and Access ControlSection 2.1 Parameter EntryThroughout the OmniLink control, a fairl